Large Scale 3D Printing Service
Large Scale 3D Printing Service on Avinyaworks
Large Format 3D Printing Part Sizes
| Material | Maximum Single Part Size | Maximum Part Size with Part Bonding |
|---|---|---|
| Plastic | 3’x2’x3’ | No upper bound (functionally infinite) |
| Metal | up to 9” (DMLS) | No upper bound (functionally infinite) |
Materials for Large Scale 3D Printing
PLA (Polylactic Acid)
Polylactic Acid (PLA) is a biodegradable thermoplastic made from renewable resources like cornstarch or sugarcane. It is commonly used in 3D printing due to its ease of use, low melting point, and minimal environmental impact
- Advantages: Cost-effective, widely available, environmentally friendly.
- Ideal for: Large decorative objects, prototypes, and non-functional models.
ABS (Acrylonitrile Butadiene Styrene)
ABS is a strong, durable plastic that is known for its impact resistance and toughness. It is commonly used in automotive parts, electronics, and other industrial applications due to its strength and versatility.
- Advantages: Durable, easy to machine, widely used in industrial applications.
- Ideal for: Functional prototypes, automotive parts, and end-use components.
Nylon
Nylon is a strong, flexible, and durable plastic material, ideal for producing parts that need to withstand wear, friction, and impact. It’s commonly used in automotive, aerospace, and industrial parts.
- Advantages: Wear-resistant, flexible, good for mechanical parts.
- Ideal for: Gears, hinges, mechanical parts, and functional prototypes.
TPU (Thermoplastic Polyurethane)
TPU is a flexible material that offers good elasticity and resistance to wear, making it ideal for parts that need to bend or stretch without breaking.
- Advantages: Strong and flexible, ideal for parts subject to wear and tear.
- Ideal for: Seals, gaskets, and flexible parts.
Polypropylene (PP)
Polypropylene (PP) is a lightweight, durable thermoplastic known for its resistance to chemicals and moisture. It is commonly used for functional parts in automotive, industrial, and packaging applications.
- Advantages: Excellent for containers, automotive parts, and industrial applications.
- Ideal for: Large functional parts that require chemical or moisture resistance.
High-Impact Polystyrene (HIPS)
High-Impact Polystyrene (HIPS) is a durable, impact-resistant plastic commonly used in 3D printing. It is known for its versatility, ease of use, and ability to be dissolved in limonene, making it ideal for support structures in multi-material prints.
- Advantages: Often used as a support material for ABS; also suitable for large, lightweight structures.
- Ideal for: Support structures, prototypes, and lightweight parts
PETG (Polyethylene Terephthalate Glycol-Modified
PETG (Polyethylene Terephthalate Glycol-Modified) is a strong, durable, and flexible plastic commonly used in 3D printing. It offers excellent impact resistance, clarity, and is easy to print, making it ideal for functional parts and prototypes.
- Advantages: Low warping, durable, and good mechanical properties.
- Ideal for: Industrial parts, containers, and functional models.
Advantages of Large Scale 3D Printing with Avinyaworks
Cost-Effective Manufacturing
Avinyaworks provides affordable solutions for producing large-scale parts, reducing the need for expensive molds or tooling.
Design Flexibility
It allows the creation of complex, intricate geometries that are impossible or costly to achieve with traditional methods, offering design freedom.
Rapid Prototyping
Speedy production of prototypes allows for quick iterations and faster time-to-market for new products.
Material Variety
Avinyaworks supports a wide range of materials suitable for different applications, including plastic, metal, and composite materials.
Reduced Waste
Additive manufacturing minimizes material waste compared to subtractive methods, offering a more sustainable approach to production.
Reduced Lead Times
With large scale 3D printing, production times are significantly shortened, allowing quicker turnarounds on large parts and prototypes.
On-Demand Production
Parts can be printed on-demand, reducing the need for large inventories and allowing for more efficient use of resources.
Applications of Large Format 3D Printing
Full-Scale Models
Some advanced 3D printing technologies are capable of producing large, full-scale models for design visualization, exhibitions, or architectural presentations. These models can offer high levels of detail and realism.
Advantages: Realistic, detailed, scale accuracy.
Ideal for: Architectural models, exhibition displays, design visualizations.
Prototyping
Large-scale 3D printing is widely used to create prototypes for testing designs before full production. It allows for rapid iteration and quick adjustments to the design.
Advantages: Rapid production, easy iteration, cost-effective.
Ideal for: Product testing, industrial components, concept models.
Large Components
Large format 3D printing is ideal for manufacturing custom or large parts that would be difficult or costly to create using traditional methods like casting or machining.
Advantages: Reduces production time, allows for complex geometries, eliminates tooling costs.
Ideal for: Aerospace parts, automotive components, large functional machinery
Small-Batch Production
For products requiring small production volumes, large format 3D printing can produce highly customized parts efficiently without the need for large-scale manufacturing setups.
Advantages: Customization, low-cost small-batch production.
Ideal for: Custom components, limited edition products, specialized machinery.
Art and Sculpture
Artists use large-scale 3D printing to create intricate sculptures and artworks with materials like stone-like or ceramic. These materials allow for unique textures and aesthetic appeal.
Advantages: Unique textures, aesthetic appeal, durable.
Ideal for: Sculptures, artistic models, luxury items.
Alternatives to Large Format 3D Printing
Injection Molding
This method involves injecting molten plastic into a mold to create large quantities of parts. It’s ideal for high-volume production runs but requires upfront mold design and tooling.
CNC Machining
CNC machines precisely cut and shape parts from solid material blocks, offering high accuracy and smooth finishes. It’s commonly used for creating parts from metals, plastics, and composites.
Casting
In casting, liquid materials like metal or resin are poured into molds to form parts. It’s suitable for creating complex geometries and high-quality finishes in a wide range of materials.
Vacuum Forming
This process involves heating a sheet of plastic and then vacuum-forming it over a mold. It’s widely used for creating thin-walled parts like trays, containers, and packaging.
Laser Cutting and Engraving
Laser cutting uses a focused laser beam to cut or engrave materials like wood, acrylic, and metal. It’s fast and highly precise, making it ideal for prototyping and smaller-scale production
Rotational Molding
In rotational molding, plastic is heated and rotated within a mold to create hollow parts. It’s great for producing large, durable items like tanks, playground equipment, and automotive parts.
Blow Molding
This method is commonly used for creating hollow plastic parts, such as bottles, containers, and other large plastic items. It involves inflating hot plastic inside a mold.
Sheet Metal Fabrication
This process involves cutting, bending, and assembling sheet metal to create parts. It’s widely used for creating durable, strong components in industries like aerospace and automotive.
Fused Deposition Modeling (FDM)
This is a common 3D printing method used for creating parts layer by layer. While not suitable for large-scale parts, it is effective for smaller-scale production and prototyping.
Stereolithography (SLA)
SLA uses ultraviolet light to harden resin layers. It is highly accurate, making it ideal for creating detailed prototypes or parts that require fine resolution, though it’s generally used for smaller items.
Why Choose Avinyaworks for Large Format 3D Printing?
Endless Options
Choose from millions of possible combinations of materials, finishes, tolerances, markings, and certifications for your order.
Easy to Use
Get your parts delivered right to your door without the hassle of sourcing, project management, logistics, or shipping.
Quality Assurance
We are ISO 9001:2015, ISO 13485, IATF 16949:2016, and AS9100D certified.
