Laser Tube Cutting Service
What is Laser Tube Cutting?
Laser tube cutting is a precise and efficient method for cutting tubular materials using a high-powered laser beam. This technology offers many advantages over traditional methods like sawing or mechanical cutting, making it ideal for industries requiring high-quality, accurate cuts with minimal material waste. Laser tube cutting systems are highly versatile, capable of handling tubes with various shapes and profiles, including round, square, and rectangular tubes.
Types of Laser Cutting Technologies
CO2 Lasers
Common for cutting metal tubes and sheets, they are ideal for thicker materials and provide high-quality cuts.
Fiber Lasers
Known for cutting thin to medium-thickness metals with high efficiency and speed, and are commonly used in industries that require high-precision work.
Shapes and Materials
These systems are designed to accommodate a wide range of material types, each suited for specific applications. Below is a modified and expanded version of the material options typically available for tube cutting:
- 304 Stainless Steel (Welded and Seamless)
- 316 Stainless Steel (Welded and Seamless)
- 6061 Aluminum (Extruded and Drawn)
- 4130 Alloy Steel (Seamless)
- Steel A513 DOM, HREW, and CREW
Sizes and Tolerances
- Minimum round outer diameter: .500″
- Maximum round outer diameter: 6.000″
- Minimum square or rectangle dimension: .500″
- Maximum square or rectangle dimension: 6.000″
- Minimum wall thickness: .035″
- Maximum wall thickness: .500″
- Cut Type: Normal-to-Surface
- Edge-to-Edge Tolerances: +/- .010” nominal on the inner face of the tube.
- Minimum feature size: Generally no larger than the tube thickness.
Laser Tube Cutting Material Options
| Material | Round Tube | Rectangular Tube | Square Tube |
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Aluminum |
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Stainless Steel |
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Alloy Steel |
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Applications of Laser Tube Cutting
Advantages of Laser Tube Cutting Services
High Precision and Accuracy
- Tight Tolerances: Laser cutting is highly accurate, with the ability to cut intricate shapes and maintain tight tolerances, often in the range of ±0.1mm or even better.
- Complex Geometries: It allows for the creation of complex and detailed cuts that would be difficult or impossible to achieve with traditional methods, including bevels, holes, slots, and custom contours.
Minimal Heat-Affected Zone (HAZ)
- Reduced Material Distortion: Laser cutting generates minimal heat, which reduces thermal distortion (warping, bending, or expansion) in the material. This is especially crucial when working with metals that are sensitive to heat, such as aluminum or stainless steel.
- No Secondary Finishing Required: Since there is little to no distortion, parts often don’t require extensive post-cutting processes like deburring or reshaping.
Speed and Efficiency
- Fast Cutting Process: Laser cutting is faster than traditional mechanical cutting methods (e.g., sawing or punching), increasing overall production speed and efficiency.
- Automation: The process is highly automated, reducing the need for manual intervention and making it ideal for both small and large production runs.
- Reduced Downtime: Quick setup times and the ability to process multiple parts simultaneously (in batch production) means less machine downtime.
Flexibility and Versatility
- Wide Range of Materials: Laser cutting can be used to cut a variety of materials, including metals (steel, stainless steel, aluminum, copper, etc.), plastics, and even some types of ceramics and glass.
- Variety of Shapes: Whether it’s straight cuts, curved profiles, or holes of various sizes, laser cutting allows for almost unlimited flexibility in design.
- Ability to Cut Tubes of Various Shapes and Sizes: Laser tube cutting can handle round, square, rectangular, or even custom-shaped tubes, making it versatile for many applications.
Minimal Material Waste
- Optimized Cutting Paths: The precision of laser cutting allows for tight nesting of parts, which minimizes scrap and maximizes material usage.
- Reduced Material Handling: The automated process reduces the need for manual intervention and additional material handling, further minimizing waste.
Why Choose Avinyaworks for Laser Tube Cutting?
Endless Options
Choose from millions of possible combinations of materials, finishes, tolerances, markings, and certifications for your order.
Easy to Use
Get your parts delivered right to your door without the hassle of sourcing, project management, logistics, or shipping.
Expert Help
Our team of Solutions Engineers and Process Specialists is here to support you every step of the way.
